Increase your plant availability
You can never get enough output
Improving plant availability requires a global approach that includes both technological solutions and organizational measures.
The combination of predictive maintenance, condition monitoring, automation and well-trained personnel can significantly increase the availability of plants.
In addition, optimized spare parts management and continuous process improvements help to minimize downtimes and maximize productivity.
Please contact us and we will work with you to develop a concept that suits your plant.
The combination of predictive maintenance, condition monitoring, automation and well-trained personnel can significantly increase the availability of plants.
In addition, optimized spare parts management and continuous process improvements help to minimize downtimes and maximize productivity.
Please contact us and we will work with you to develop a concept that suits your plant.
Brochure Service
Brochure Tailored maintenance strategies
Demand-orientated maintenance strategies - monitoring, check, forecast
Increasing the plant availability is crucial to maximizing efficiency and productivity in industrial operations. Here are some key measures that can help to improve the plant availability:
Predictive maintenance
The implementation of predictive maintenance is one of the most effective methods for improving plant availability. By using sensors and data analyses, machines can be continuously monitored and maintenance requirements identified in time. This enables targeted maintenance work to be carried out before failures occur.
The implementation of predictive maintenance is one of the most effective methods for improving plant availability. By using sensors and data analyses, machines can be continuously monitored and maintenance requirements identified in time. This enables targeted maintenance work to be carried out before failures occur.
Main advantages:
- Minimization of unplanned downtimes
- Extending the service life of machine components
- Reduction of maintenance costs through targeted measures
Condition monitoring
Continuous condition monitoring of machines helps to identify deviations and potential problems at an early stage. Condition monitoring systems collect data on temperature, vibration, pressure and other relevant parameters and issue alarms when critical values are reached.
Continuous condition monitoring of machines helps to identify deviations and potential problems at an early stage. Condition monitoring systems collect data on temperature, vibration, pressure and other relevant parameters and issue alarms when critical values are reached.
Main advantages:
- Increased operational safety
- Early identification of wear or defects
- Optimization of maintenance plans based on actual machine conditions
Automation and digitalization
The automation of processes and the integration of digital technologies can significantly increase the plant efficiency. By using modern control systems and Industry 4.0 solutions, production processes can be optimized and shortages avoided.
The automation of processes and the integration of digital technologies can significantly increase the plant efficiency. By using modern control systems and Industry 4.0 solutions, production processes can be optimized and shortages avoided.
Main advantages:
- Reduction of human error
- Real-time monitoring and rapid response to faults
- Improvement of process control and transparency
Professional training and development for your staff
Well-trained personnel are essential for the smooth operation of plants. Regular and continuing trainings ensure that the operating personnel are informed about the latest technologies and methods and can work efficiently.
Well-trained personnel are essential for the smooth operation of plants. Regular and continuing trainings ensure that the operating personnel are informed about the latest technologies and methods and can work efficiently.
Main advantages:
- Increased competence and responsiveness in the event of faults
- Better utilization and maintenance of the plants
- Promotion of proactive maintenance behaviour
Optimized spare parts management
Effective spare parts management is crucial to minimize downtimes. Well-organized stock-keeping and rapid availability of critical spare parts can significantly reduce machine downtime in the event of failures.
Effective spare parts management is crucial to minimize downtimes. Well-organized stock-keeping and rapid availability of critical spare parts can significantly reduce machine downtime in the event of failures.
Main advantages:
- Shortening of repair times
- Avoidance of production losses
- Reduction of storage costs through optimized inventories
Regular maintenance and inspection
In addition to preventive maintenance, regular inspections and servicing should also be carried out in accordance with the manufacturer's recommendations. This helps to continuously assess the condition of the machines and plan necessary maintenance work at an early stage.
In addition to preventive maintenance, regular inspections and servicing should also be carried out in accordance with the manufacturer's recommendations. This helps to continuously assess the condition of the machines and plan necessary maintenance work at an early stage.
Main advantages:
- Ensuring machine availability
- Avoidance of unexpected failures
- Maintaining machine performance at a high level
Process optimization and continuous improvement
The analysis and optimization of operating processes is another important factor in increasing the plant availability. By continuously improving processes and workflows, shortages can be identified and eliminated.
The analysis and optimization of operating processes is another important factor in increasing the plant availability. By continuously improving processes and workflows, shortages can be identified and eliminated.
Main advantages:
- Increased efficiency and productivity
- Reduction of downtimes through better process design
- Improvement in overall equipment effectiveness (OEE)
Introduction of efficient fault management
An effective fault management system enables plant faults to be recorded, analyzed and rectified quickly. Clear communication channels and defined processes can shorten the response time in the event of faults.
An effective fault management system enables plant faults to be recorded, analyzed and rectified quickly. Clear communication channels and defined processes can shorten the response time in the event of faults.
Main advantages:
- Reduction of downtimes
- Improved response time in the event of faults
- Systematic analysis of the causes of faults to prevent future problems